INSTALLATION HINT:
.Remove any FIPG material and be careful not to drop oil on the contacting surface of the transmission case or
intermediate plate.
.Apply FIPG to the transmission case,as shown.
FIPG:
Part No.08826–00090,THREE BOND 1281 or equivalent
.Align each bearing outer race and each shift fork shaft end with the case holes.
.Using a plastic hammer,tap on the case to install it.
(c)Using a plastic hammer,carefully tap the extension housing.
(d)Disengage the shift and select lever from the shift head.
(e)Pull out the extension housing.
8.REMOVE FRONT BEARING RETAINER AND BEARING SNAP RINGS
(a)Remove the 7 bolts and front bearing retainer.
Torque:25 N.m(250 kgf.cm,18 ft.lbf)
INSTALLATION HINT:
.Remove any FIPG material and be careful not to drop oil on the contacting surface of the front bearing retainer
or transmission case.
.Apply FIPG to the retainer,as shown and install it to the transmission case.
FIPG:
Part No.08826–00090,THREE BOND 1281 or equivalent
.Apply sealant to the bolt threads.
Sealant:
Part No.08833–00080,THREE BOND 1344,LOCTITE 242 or equivalent

基本子部件拆分5
(b)Using a snap ring expander,remove the 2 bearing snap rings.
9.SEPARATE INTERMEDIATE PLATE FROM TRANSMISSION CASE
(a)Using a plastic hammer,carefully tap the transmission case.
(b)Pull the transmission case from the intermediate plate.
10.MOUNT INTERMEDIATE PLATE IN VISE
(a)Use the 2 long clutch housing bolts,plate washers and suitable nuts,as shown.
NOTICE:Increase or decrease plate washers so that the bolt tip does not stand proud of the nut.
(b)Mount the intermediate plate in a vise.
11.REMOVE OIL SEPARATOR
Remove the 2 bolts and oil separator.
Torque:18 N.m(185 kgf.cm,13 ft.lbf)
12.REMOVE FRONT MAGNET
13.REMOVE LOCKING BALL AND SPRING
(a)Using a hexagon wrench,remove the 4 straight screw plugs.
Torque:25 N.m(250 kgf.cm,18 ft.lbf)
INSTALLATION HINT:Apply sealant to the plug threads.
Sealant:
Part No.08833–00080,THREE BOND 1344,LOC–TITE 242 or equivalent

(b)Using a magnetic finger,remove the 3 springs and balls.
14.REMOVE SHIFT FORKS,SHIFT FORK SHAFTS AND REVERSE IDLER GEAR
(a)Remove the No.1 shift fork set bolt.
Torque:20 N.m(200 kgf.cm,14 ft.lbf)

(b)Remove the No.2 shift fork set bolt.
Torque:20 N.m(200 kgf.cm,14 ft.lbf)
(c)Remove the bolt and reverse idler gear shaft stopper.
Torque:25 N.m(250 kgf.cm,18 ft.lbf)

(d)Remove the reverse idler gear and shaft with the snap ring.
(e)Remove the No.1 shift fork and shaft.
(f)Using a magnetic finger,remove the No.1 and No.2 interlock pins.
INSTALLATION HINT:Apply MP grease to the No.1 and No.2 interlock pins.

基本子部件拆分MT1-17

(g)Using 2 screwdrivers and a hammer,tap out the snap ring of No.2 shaft.
(h)Remove the No.2 shift fork and shaft.

(i)Using a magnetic finger,remove the No.3 interlock pin.
INSTALLATION HINT:Apply MP grease to the No.3 interlock pin.
(j)Using a pin punch and hammer,drive out the No.3 fork shaft pin.
(k)Using a hexagon wrench,remove the plug.
Torque:25 N.m(250 kgf.cm,18 ft.lbf)
INSTALLATION HINT:Apply sealant to the plug.
Sealant:
Part No.08833–00080,THREE BOND 1344,LOCTITE 242 or equivalent

(l)Using a magnetic finger,remove the spring and ball.
(m)Pull out the No.4 shift fork shaft.
(n)Remove the interlock pin.
(o)Remove the No.3 shift fork,fork shaft and reverse shift arm with the snap ring.

15.REMOVE SPEEDOMETER DRIVE GEAR
Pry out both ends of the clip and remove the drive gear.
16.INSPECT COUNTER 5TH GEAR THRUST CLEARANCE
Using a feeler gauge,measure the counter 5th gear thrust clearance.
Standard clearance:
0.10–0.41 mm(0.0039–0.0161 in.)
Maximum clearance:
0.46 mm(0.0181 in.)

17.REMOVE COUNTER REAR BEARING,SPACER,
COUNTER 5TH GEAR AND NEEDLE ROLLER BEARING
(a)Using a snap ring expander,remove the snap ring.
INSTALLATION HINT:Select a snap ring that will allow minimum axial play.

(b)Using SST,remove the rear bearing,spacer,5th gear and bearing.
SST 09950–40010
NOTICE:Be careful not to catch the output shaft rear bearing roller on the counter 5th gear.
INSTALLATION HINT:
.Install the needle roller bearing to the counter 5th gear.
.Install the counter 5th gear with the 5th gear gaps aligned with the synchronizer corn ring pin.

INSTALLATION HINT:
.Using a socket wrench and hammer,drive in the bearing.
.When driving in the bearing,support the counter shaft in front with 3–5 lb hammer or equivalent.
(c)Remove the spacer.
18.REMOVE SYNCHRONIZER RING ASSEMBLY WITH NO.3 HUB SLEEVE AND NO.3 CLUTCH HUB
(a)Remove the synchronizer ring assembly with the No.3 hub sleeve from the No.3 clutch hub.

基本子部件拆分MT1–20
(b)Remove the spacer.
(c)Using 2 screwdrivers and a hammer,tap out the snap ring.
INSTALLATION HINT:Select a snap ring that will allow minimum axial play.
(d)Using SST,remove the No.3 clutch hub.
SST 09950–40010

INSTALLATION HINT:
.Using SST and a hammer,drive in the No.3 clutch hub.
SST 09316–60010(09316–00010,09316–00070)
.When installing the No.3 clutch hub,support the counter shaft in front with a 3–5 lb hammer or equivalent.
19.REMOVE REAR MAGNET
20.REMOVE OUTPUT SHAFT REAR BEARING AND 5TH GEAR
(a)Using 2 screwdrivers and a hammer,tap out the snap ring.
INSTALLATION HINT:Select a snap ring that will allow minimum axial play.

基本子部件拆分MT1–21
(b)Using SST,remove the rear bearing and 5th gear.
SST 09312–20011(09313–00030,09313–00040,09313–00050)
INSTALLATION HINT:Using SST,install the 5th gear and rear bearing.
SST 09312–20011(09313–00010,09313–00030,09313–00040,09313–00050)

21.REMOVE REVERSE GEAR
(a)Using a snap ring expander,remove the snap ring.
INSTALLATION HINT:Select a snap ring that will allow minimum axial play.

(b)Using SST,remove the reverse gear.
SST 09950–40010

基本子部件拆分MT1–22
INSTALLATION HINT:Using SST,install the reverse gear.
SST 09312–20011(09313–00030,09313–00040,09313–00050)
22.REMOVE REAR BEARING RETAINER
(a)Using a torx socket wrench,unscrew the 4 torx screws and remove the retainer.
Torque:18 N.m(185 kgf.cm,13 ft.lbf) (Torx socket wrench T40 09042–00020)

基本子部件拆分MT1–22
(b)Using a snap ring expander,remove the 2 snap rings.
INSTALLATION HINT:Be sure the snap ring is flush with the intermediate plate surface.
23.REMOVE OUTPUT SHAFT AND COUNTER GEAR FROM INTERMEDIATE PLATE
(a)Remove the output shaft,input shaft and counter gear as a unit from the intermediate plate by pulling on the counter gear and tapping on the intermediate plate with a plastic hammer.
(b)Remove the input shaft from the output shaft.
INSTALLATION HINT:
.Before installing the output shaft,use SST to remove the counter gear center bearing outer race.
SST 09608–35014(09608–06020,09608–06090)
.Install the outer race after installing the counter gear.

基本子部件拆分MT1–23
.Install the output shaft into the intermediate plate by pulling on the output shaft and tapping on the intermediate plate.
INSTALLATION HINT:
.Apply gear oil to the needle roller bearing.
.Install the needle roller bearing to the input shaft.

基本子部件拆分MT1–23a

.Install the input shaft and counter gear together.
.Using SST and a hammer,install the counter gear center bearing outer race.
SST 09316–60010(09316–00010)
NOTICE:Be careful not to damage the bearing rollers.

基本子部件拆分MT1–24

INPUT SHAFT COMPONENTS

W58 MANUAL TRANSMISSION –INPUT SHAFT
W58型手动变速器输入轴

请参见

http://club.autohome.com.cn/bbs/thread-c-882-5179288-11.html#pid101292633
风雨十八载———不朽的皇冠3.0