目录1
丰田皇冠3.0 JZS133型轿车 W58型手动变速器结构与拆装 目录
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html
OPERATION 操作 变速器齿轮啮合图
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181140153
PREPARATION准备工作
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181140790
专用工具（SST).2
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181166277
RECOMMENDED TOOLS 推荐工具
EQUIPMENT设备
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181167478
专用材料
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181171584
TROUBLESHOOTING故障诊断与维修
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181173007
ASSEMBLY REMOVAL AND INSTALLATION 部件拆装
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181175679
TRANSMISSION REMOVAL变速器拆卸
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181177383
COMPONENT PARTS REMOVAL 组件拆卸
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181185071
基本子部件拆分MT1-13
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181235570
部件拆分MT1-14
http://club.autohome.com.cn/bbs/thread-c-882-9868198-1.html#pid181235949
-
OPERATION
* The illustrations below show the engagements of transmission gears.first gear 一档
second gear 二档
reverse 倒车档
变速器齿轮啮合图
-
PREPARATION准备工作
SST(SPECIAL SERVICE TOOLS）09304–12012
09308–00010
09308–10010
09312–20011
(09313–00010)
(09313–00030)
(09313–00040)
(09313–00050)
Input Shaft Front Bearing输入轴前轴承
Replacer复位器
Oil Seal Puller油封拆卸器
Oil Seal Puller
Transmission Gear Remover&Replacer变速齿轮拆换器
Reverse Gear Remover反向齿轮拆卸器
Rear Bearing Remover后轴承拆卸器
Plate“A”盘片
Plate“B”
Transmission&Transfer Bearing变速箱轴承
Replacer复位器
Replacer Pipe复位管Replacer“F”
Transmission Oil Plug变速箱油塞
Differential Drive Pinion Rear差速器驱动小齿轮后轴承拆卸器
Bearing Replacer
Input shaft bearing输入轴轴承
Output shaft center bearing输出轴中心轴承
09316–60010
(09316–00010)
(09316–00070)
09325–20010
09506–35010准备专用工具（SST).
-
专用工具（SST).2
Front Hub&Drive Pinion Bearing Replacer Set
Remover&Replacer Handle
Drive Pinion Front Bearing Cup Replacer
Front Hub&Drive Pinion Bearing Tool Set
Replacer
Handle
Axle Hub&Drive Pinion Bearing Tool Set
Handle
Front Hub Outer&Steering
Worm Bearing Replacer
Bearing Remover
Puller B Set
Counter gear bearing outer race
Extension housing outer race
Front bearing retainer oil seal
Extension housing outer race
09608–12010
(09608–00020)
(09608–00050)
09608–20012
(09608–00080)
09608–35014
(09608–03020)
(09608–06020)
(09608–06090)
(09608–06100)
09950–00020
09950–40010
Front Hub Outer Bearing Replacer
W58 MANUAL TRANSMISSION –PREPARATION
-
09031–00030
09042–00020
09905–00012
Pin Punch u
Torx Socket T40 u
Snap Ring No.1 Expand u
RECOMMENDED TOOLS 推荐工具
EQUIPMENT设备
Calipers
Dial indicator
Micrometer
Torque wrench
Feeler gauge
-
专用材料
SSM(SPECIAL SERVICE MATERIALS)
08826–00090 Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
Transmission case x
Intermediate plate
Front bearing retainer x
Transmission case
08833–00080 Adhesive 1344,
THREE BOND 1344,
Straight screw plug
Front bearing retainer bolt
LOCTITE 242 or equivalent
g
-
TROUBLESHOOTING故障诊断与维修
Use the table below to help you find the cause of the problem.The numbers indicate the priority of the like
cause of the problem.Check each part in order.If necessary,replace these parts.Noise
Jumps out of gear
Trouble
Parts
Name
See page
Hard to shift or will not shift
Oil leakage
PRECAUTION
When working with FIPG material,you must observe the following.
?Using a razor blade and gasket scraper,remove all the old FIPG material from the gasket surfaces.
?Thoroughly clean all components to remove all the loose material.
?Clean both sealing surfaces with a non–residue solvent.
?Apply the FIPG in an approx.1 mm(0.04 in.)wide bead along the sealing surface.
?Parts must be assembled within 10 minutes of application.Otherwise,the FIPG material must be
removed and reapplied. -
TROUBLESHOOTING故障诊断与维修
Use the table below to help you find the cause of the problem.The numbers indicate the priority of the likely
cause of the problem.Check each part in order.If necessary,replace these parts.
PRECAUTION
When working with FIPG material,you must observe the following.
?Using a razor blade and gasket scraper,remove all the old FIPG material from the gasket surfaces.
?Thoroughly clean all components to remove all the loose material.
?Clean both sealing surfaces with a non–residue solvent.
?Apply the FIPG in an approx.1 mm(0.04 in.)wide bead along the sealing surface.
?Parts must be assembled within 10 minutes of application.Otherwise,the FIPG material must be
removed and reapplied.
-
ASSEMBLY REMOVAL AND INSTALLATION 部件拆装
请参见
1.3 W45、W55和W58型手动变速器
1、W45、W55和W58型手动变速器拆卸（图1-39）
图1-39 W45、W55和W58型手动变速器拆卸a
http://club.autohome.com.cn/bbs/thread-c-882-5179288-10.html#pid1011408122、W45、W55和W58型手动变速器零件（图1-40）a1
http://club.autohome.com.cn/bbs/thread-c-882-5179288-10.html#pid1011425753、W45、W55和W58型手动变速器输入轴和输出轴（图1-41）
图1-41 W45、W55和W58型手动变速器输入轴和输出轴
http://club.autohome.com.cn/bbs/thread-c-882-5179288-11.html#pid1012926334、W45、W55和W58型手动变速器中间轴和倒档轴（图1-42）
图1-42 W45、W55和W58型手动变速器中间轴和倒档轴
http://club.autohome.com.cn/bbs/thread-c-882-5179288-11.html#pid1012932215、W45、W55和W58型手动变速器后壳（图1-43）
图1-43 W45、W55和W58型手动变速器后壳
http://club.autohome.com.cn/bbs/thread-c-882-5179288-11.html#pid101293476
-
TRANSMISSION REMOVAL变速器拆卸
Installation is in the reverse order of removal.
INSTALLATION HINT:After installation,check and inspect item as follows.
?Road test the vehicle.
1.REMOVE FAN SHROUD SET BOLTS
Remove the 5 bolts.
2.REMOVE UPPER CONSOLE PANEL,SHIFT LEVER
BOOT AND MOUNTING BOLTS
(a)Remove the shift lever knob.
(b)Using a screwdriver,pry out the upper console panel.
-
(c)Remove the 4 mounting bolts.
(d)Remove the shift and select lever boot No.1 and No.2.
(e)Remove the 4 mounting bolts.
Torque:7.8 N?m(80 kgf?cm,69 in.?lbf)
3.RAISE VEHICLE
NOTICE:Be sure the vehicle is securely supported.
4.DRAIN TRANSMISSION OIL
Oil grade:
API GL–3,GL–4 or GL–5
Viscosity:
SAE 75W–90
Capacity:
2.6 liters(2.7 US qts,2.3 Imp.qts)
5.REMOVE EXHAUST FRONT PIPE AND PIPE SUPPOR
BRACKET
(a)Remove the 2 nuts,cover and oxygen sensor.
Torque:18 N?m(180 kgf?cm,13 ft?lbf)
-
(b)Remove the 2 bolts and nuts.
Torque:43 N.m(440 kgf.cm,32 ft.lbf)
(c)Remove the 2 bolts and pipe support bracket.
Torque:37 N.m(380 kgf.cm,27 ft.lbf)
(d)Remove the 2 bolts and nuts.
Torque:43 N.m(440 kgf.cm,32 ft.lbf)
(e)Remove the exhaust front pipe.
-
6.REMOVE EXHAUST CENTER PIPE
(a)Remove the 4 nuts.
Torque:19 N?m(195 kgf?cm,14 ft?lbf)
(b)Disconnect the exhaust center pipe from the 2 rings.
(c)Remove the exhaust center pipe.
7.REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque:5.4 N?m(55 kgf?cm,48 in.?lbf)
8.REMOVE CROSSMEMBER BRACE
Normal Roof:
Remove the 4 bolts and center floor crossmember brace.
Sport Roof:
Remove the 6 bolts and center floor crossmember brace.
Torque:13 N?m(130 kgf?cm,9 ft?lbf)
9.REMOVE PROPELLER SHAFT
(See page PR–7,13)
10.REMOVE TRANSMISSION SHIFT LEVER
(a)Remove the bolt and nut.
Torque:19 N?m(195 kgf?cm,14 ft?lbf)
(b)Remove the transmission shift lever,inside the vehicle.
-
11.REMOVE CLUTCH RELEASE CYLINDER AND GROUND
CABLE
(a)Remove the 2 bolts and clutch release cylinder.
Torque:13 N.m(130 kgf.cm,9 ft.lbf)
(b)Remove the bolt,ground cable and flexible hose bracket.
Torque:37 N.m(380 kgf.cm,27 ft.lbf)
12.REMOVE STARTER
(a)Remove the nut and disconnect the starter wire.
(b)Disconnect the starter wire connector.
(c)Remove the 2 bolts and starter.
Torque:39 N.m(400 kgf.cm,29 ft.lbf)
13.DISCONNECT BACK–UP LIGHT SWITCH CONNECTOR
14.DISCONNECT VEHICLE SPEED SENSOR CONNECTOR
15.REMOVE TRANSMISSION MOUNTING BOLTS
Remove the 3 transmission mounting bolts.
Torque:
Bolt A:72 N.m(730 kgf.cm,53 ft.lbf)
Bolt B:37 N.m(380 kgf.cm,27 ft.lbf)
16.JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack,support the transmission.
17.REMOVE REAR ENGINE MOUNTING MEMBER
(a)Remove the 4 bolts and nuts.
Torque:
Nut:13 N.m(135 kgf.cm,10 ft.lbf)
Bolt:25 N.m(260 kgf.cm,19 ft.lbf)
(b)Remove the rear engine mounting member.
18.REMOVE ENGINE REAR MOUNTING
Remove the 3 bolts and engine rear mounting from the transmission.
Torque:25 N.m(250 kgf.cm,18 ft.lbf)
19.REMOVE TRANSMISSION
(a)Remove the 3 remaining transmission mounting bolts.
Torque:72 N.m(730 kgf.cm,53 ft.lbf)
(b)Lower the engine rear side and remove the transmission from the engine.
-
COMPONENT PARTS REMOVAL 组件拆卸
COMPONENTS请参见
http://club.autohome.com.cn/bbs/thread-c-882-5179288-10.html#pid101142575
风雨十八载———不朽的皇冠3.0
-
-
BASIC SUBASSEMBLY SEPARATION 基本子部件拆分
Assembly is in the reverse order of separation.
1.REMOVE BACK–UP LIGHT SWITCH
Torque:40 N.m(410 kgf.cm,30 ft.lbf)
2.REMOVE VEHICLE SPEED SENSOR DRIVEN GEAR
Torque:13 N.m(130 kgf.cm,9 ft.lbf)
3.REMOVE CLUTCH HOUSING FROM TRANSMISSION
CASE
Remove the 9 bolts and clutch housing from the transmission case.
Torque:37 N.m(380 kgf.cm,27 ft.lbf)
4.REMOVE CONTROL SHIFT LEVER ARM,DUST BOOT
AND NO.1 CONTROL SHIFT YOKE
(a)Remove the 3 mounting bolts and control shift lever arm.
Torque:
Bolt B:25 N.m(250 kgf.cm,18 ft.lbf)
Bolt C:19 N.m(195 kgf.cm,14 ft.lbf)
(b)Remove the dust boot.
(c)Remove the bolt and No.1 control shift yoke from the control shaft.
Torque:
Bolt A:19 N.m(195 kgf.cm,14 ft.lbf)
5.REMOVE CONTROL SHIFT LEVER RETAINER
ASSEMBLY
(a)Remove the 6 bolts.
Torque:18 N.m(185 kgf.cm,13 ft.lbf)
(b)Remove the control shift lever retainer assembly and oil deflector.
6.REMOVE 2 RESTRICT PINS
INSTALLATION HINT:Install the black pin on the reverse gear/5th gear side.
Torque:40 N.m(410 kgf.cm,30 ft.lbf)
-
7.REMOVE EXTENSION HOUSING
(a)Remove the shift lever housing set bolt.
Torque:39 N.m(400 kgf.cm,29 ft.lbf)(b)Remove the 9 bolts.
Torque:37 N.m(380 kgf.cm,27 ft.lbf)
游客
